The Benefits Of Core Insert Molding
The primary benefit of Core Insert Molding is the addition of strength and stiffness to the finished product. Insert molded products provide the same strength and durability while allowing a decrease in wall thickness versus parts which do not contain Core Inserts when designed for this purpose. Products with reinforcing Core Inserts are able to absorb higher amounts of stress when compared with those without. they also experience significantly less thermal expansion than their non insertion counterparts.
In addition, Core Insert Molding can be a cost and time effective process. Adding Core Inserts allows you to additional function that perhaps the molded part couldn’t provide on its own. It also can create longer lasting products with a higher wear resistance, saving money in both the long and short term
Specific types of Core Inserts also feature their own unique benefits in addition to the increased strength and stiffness caused by the encapsulation process
Specification:
| Mould Type |
Plastic Injection Mould |
| Design Software |
UG, ProE, Auto CAD, Solidworks, etc. |
| Mould Material |
S316, SKD61, 1.2344, 1.2312, 1.2343, Stavax etc. |
| Hardness Of The Steel |
20~60 HRC |
| Mould Base |
HASCO, DME etc. |
| Runner |
Hot runner, Cold runner, as per customers requirement
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| Mould Cavity |
Single-cavity or Multi-cavity, as per customers requirement
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| Ejection Techniques |
Pin ejection, sleeve ejection etc. |
| Mould Hot Treatment |
Quencher, Nitridation, Tempering, etc. |
| Mould Surface |
EDM, high gloss polishing |
| Equipments |
CNC Milling, EDM, Wire cutting, Grinder, Lathe |
| Lead Time |
20~60 days |
| Certificate |
ISO 9000 |
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Business Process
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Content
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Time
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1
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Receive Inquiries
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Confirm customer needs
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2
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Process An Order
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Confirm customer order details
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3
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Put Into Production
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Order of raw materials/Arrange the arrangement of process department
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4
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Quality Inspection And Control
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All products coordinate measure machine and manual testing, and attached with the test report
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10-30Days
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5
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Product Packaging
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Shipping department product packaging, according to customer requirements
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1-3Days
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6
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Product Outbound
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Shenzhen port
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1-3Days
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7
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Product Acceptance
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Our Services
We can provide one stop plastic injection molding service.
1. 2D&3D mold design (CAD, UG, Solidworks, ProE, etc, 2D drawing: DXF, DWG, PDF file, 3D model: IGS,PRT,X-T, e-drawing for free.)
2. Dimensional report
3. ISIR (Sample Inspection Report)
4. Pilot production
5. Mass production
6. Assembly
8.Packing & Delivery arrangement
FAQ:
Q1: When Can I Get The Price?
A: We usually quote within 24 hours after we get your inquiry. if it is very urgent, please call us or tell us in your email so that we will regard your inquiry as priority
Q2: How Long Is The Lead Time For Mold?
A: It depends on the mold's size and complexity. normally, the lead time is 25-35 days. if the molds are very simple and not in big size, we can work out with 15 days
Q3: I Have No 3D Drawing, How Should I Start The New Project?
A: You can provide us a sample, we will help finish the 3D drawing design
Q4: Before Shipment, How To Make Sure The Products Quality?
A: We are specialized in high quality products. we have QC to inspect the products before each shipment. you can come to visit our factory or ask a third party for inspection. or we can send you videos to show the production process
Q5: How Could I Pay Them?
A: Paypal, Western Union, T/T, L/C are acceptable, so just let us know which is convenient for you
Q6: Can I Get Discounts?
A: Yes, for big order, old customer and frequent customers, we give reasonable discounts
Q7: Which Shipment Way Is Available?
A : By sea to your nearest port
By air to your nearest airport
By express (DHL, UPS, FEDEX, TNT, EMS) to your door
Product Tags:
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CNC Milling Core Insert Mould Parts With Wire Cutting Processing For Injection Tooling Shaped Parts Images
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